MERCURY LINE

Mixers and Dispersers with two independent shafts – Ground machines

Models

BI: Undervacuum version Machine with vertical movement of the mixing and dispersing shafts during the various process phases by means of sleeves and sliding cylinders.

AI: Machine in the standard version with vertical movement of the mixing and dispersing shafts during the various process stages by means of sleeves and sliding cylinders.

CI: Machine in the standard version with vertical movement of the mixing and dispersing shafts during the various process phases by means of protective bellows and sliding guides.

Applications

Inks, Glues, Mastics, Adhesives, Sealants, Plastics, Cosmetic Products, wall fillers, polyester stuccoes, silicones.

Viscosity

From 50,000 cP to around 1,000,000 cP

Installed powers

From 4 kW to 155 kW

Tank capacity

From 25 liters to 2500 liters

*Zanelli reserves the right at any time to make technical, dimensional and aesthetic modifications to the various machine models without notification.

Dispersing and mixing shafts

Balanced dispersion shaft with adequate taper in the final part ensures elimination of vibrations during the most critical processing phases, even at high speed. The dispersion tool supplied with machine is a toothed disc type with a quick fixing system to the dispersing shaft with easily replaceable.

Balanced mixing shaft ensures the elimination of vibrations during the most critical processing phases, even at high speeds. The mixing tool supplied with the machine is butterfly type with a quick fixing system to the mixing shaft for easy replacement.

Vertical excursion of the dispersing shaft

The vertical movement of the dispersion impeller and butterfly impeller, called EXCURSION occurs through the use of pneumatic pistons.

The possibility of adjusting the correct height in relation to the quantity of product contained in the tank, guarantees the machine a high flexibility, also allows to optimize the mixing flows, guarantees the fast incorporation of the raw materials and in the case of vacuum machine speeds up the air extraction from the product.

Main transmission

Main electrical motors and speed reducer fixed to the mixer group complete with pulley-type transmission and belts with profiles and dimensions suitable for the installed power.

Two columns structure

On the side of the mixer group there are two mobile columns coated in hard chrome, ground and wear resistant, with technical solution that gives the machine a high strength even in the most critical phases of the production cycle, minimizing vibrations and increasing stability.

MERCURY LINE OPTIONS

Management of different levels of ATEX regulations.

Undervacuum version.

Automatic vertical movement of the mixing shaft with vacuum pump active during the working process.

Kit for manual or automatic locking of the cover for tanks under overpressure.

Side and bottom tank scrapers.

Different tank locks available.

Tank cooling / heating system thanks to double cavity / serpentine system.

Weighing system on load cells.

Measurement of product temperature.

Low and high pressure washing heads.

Connection between the machine cover and the powder and liquid supply systems.

Software and hardware package for semi automatic or fully automatic machine control.

Machine control system.

OTHER MACHINERY

Learn more about the types of industrial machines that make up our production.